Engineering and planning of maintenance projects :
- Define the job scope and welding procedure
- Specify needed resources such as cranes, tools, and manpower
- Detail the project schedule to ensure a smooth and efficient turnkey project execution
Installation services The scope of kiln installation services includes:
- Delivery and replacement of field sections/tire sections and rollers – Delivery and installation of girth gear, pinion and drives
- Maintenance services on kiln inlet and outlet sections and seals
- Change, reversal and alignment of girth gear, pinion and drives
- Installation of new kiln lines.
Repair & refurbishment
Repair and refurbishment services help to reduce unplanned stoppages.
Our on-site high-precision machining and grinding services mean that your plant equipment is refurbished in the shortest possible timeframe. Our services include:
- Surface grinding of tires/rollers during normal operation – Grinding of thrust roller surface
- Adjustment of rollers after grinding
- Gouging and crack welding solution of all kiln component
Hot kiln alignment and measuring
Beside the visual inspection of your equipment, we also apply advanced measuring techniques for a wide range of measurements on all rotary equipment:
- Vertical and horizontal axis
- Kiln crank analysis
- Tire wobble range
- Shell test
- Girth gear and pinion worn out/wobble
- Gear, pinion and drive alignment/ adjustment – Drive vibration analysis.
We do not only provide you with a detailed measuring report, we also give you a general evaluation of the equipment, including specific conclusions and actual actions to take.
Customized solutions
In addition to the above capabilities, AL METHALI offers a single source for a complete range of services – ranging from feasibility studies and condition monitoring to engineering, spare parts supply and installation – to match the specific needs of your plant
